Specialist Engineering Services
At CEMS Consult, we pride ourselves on offering specialist engineering services designed to address complex challenges faced by our clients.
Civil infrastructure and waste management
Civil Infrastructure
CEMS delivers civil engineering services across urban, rural, commercial, and industrial settings. These services encompass every stage, from project inception and design to implementation and close-out, with expert support throughout. Specialising in building civils, bulk sewer, water, and stormwater management systems, CEMS caters to a wide range of clients, from private individuals to large-scale industrial sector entities.
Integrated Waste Management
Landfill Engineering
Adhering to legislation governing waste treatment and disposal demands extensive expertise and experience in contemporary sanitary landfill engineering. This expertise must encompass the entire lifecycle of modern engineered landfills, including site selection studies, detailed design, licensing, closure and rehabilitation planning, as well as post-closure monitoring. CEMS supports their clients in all stages of landfill engineering spanning waste streams from inert to hazardous waste including ash disposal facilities for power stations.
Geomembrane Lining Systems
Mine Waste Management
Comminution circuit optimisation
Mill performance and efficiency can rarely be evaluated looking at the mill in isolation. Optimising mill circuits requires a deep understanding of system configuration, metallurgical performance, and operational efficiency. Our approach includes:
The process followed by CEMS Consult
- Undertaking a site visit to survey the plant and gather operating data
- Gathering operating data including ore characteristics and blend models, particle size distribution throughout the comminution circuit including sampling surveys, which is normally followed by a crash stop of the mills to conduct internal measurements and inspection
- Assessment of mill characteristics, including mill dynamics, liners, wear patterns, mill dimensioning and construction, main bearings structural loading capacity etc.
- Mill drive assessment
- Mill modelling, whereby a model fit is generated for the comminution circuit, with consideration of the findings and measurements obtained during the above survey and assessments
In-Situ Condition Monitoring
Smarter structural oversight, real-time risk reduction.
At CEMS Consult, we bring the future of structural monitoring to critical infrastructure with our real-time, data-driven digital twins. Powered by advanced sensors, engineering expertise, and machine learning, our in-situ monitoring solutions provide continuous, intelligent insight into your structural assets — enabling you to predict, prevent and optimise like never before.
What we offer
Real-Time Digital Twins
Continuous monitoring of temperature, strain, vibration, displacement and more — creating a live digital replica of your structure.
Predictive Risk Management
Our intelligent systems detect structural changes early – such as stiffness loss, cracks or misalignments – enabling proactive intervention before failures occur.
Advanced Analytics
We combine signal processing, finite element analysis (FEA) and dynamic modelling to interpret your structure’s true behaviour under real-world conditions..
Seamless Integration
Our system integrates with SCADA platforms, providing automated reporting and live dashboards tailored for operational teams.
Optimised Performance
By understanding the safe operating envelope, we help you increase production throughput without compromising structural integrity.
How it works
- 3D Scanning: Capture geometry for baseline models.
- Dynamic FEA: Simulate and analyse natural frequency and structural response.
- Measurement Campaign: Deploy sensors to collect vibration and strain data.
- Model Updating: Align real-world data with simulations to create a high-fidelity digital twin.
- Monitoring Algorithms: Track critical health indicators with intelligent alerts.
- System Deployment: Install robust monitoring tailored to your asset.
- Platform Integration: Full integration with existing control and reporting systems.
Why choose CEMS Consult?
CEMS Consult has unsurpassed experience in providing realistic, innovative, and value-driven solutions, we have become synonymous with excellence in the engineering industry. By prioritising client goals, adhering to the highest standards, and leveraging cutting-edge technologies, we ensure every project delivers measurable success.
Contact CEMS Consult today for tailored engineering solutions that align with your vision and exceed your expectations.
Explore our business
Find out more about how CEMS Consult can add value to your next project.
